Prefabricated ISO5 & ISO7 Modular Cleanroom for Saudi Pharma Plant
The pharmaceutical industry in Saudi Arabia keeps expanding. The client planned a new production line for sterile pharmaceutical laboratory processing and required a set of quickly deployable, flexibly partitioned clean space. Conventional civil-built cleanrooms feature long construction cycles and difficult modification. After extensive comparison, the client finally selected our prefabricated modular cleanroom solution.
The whole cleanroom was prefabricated and pre-assembled in our domestic factory, disassembled for shipment and assembled on-site at the client’s plant in Saudi Arabia. This greatly shortened on-site construction time, catering to the delivery demands of overseas projects.
Project Features
1.Prefabricated Guangming Series, Transparent Design & Fast On-site Assembly
Adopted aluminum alloy frames paired with transparent acrylic wall panels, delivering high visibility and ample natural light with a minimalist appearance. The main body of the cleanroom was fully prefabricated and pre-assembled in the factory, packed in separate sections for sea transportation. Only assembly work was required on-site. For overseas projects in Saudi Arabia, this effectively reduced the number of on-site construction workers and shortened the construction period. The delivery outcome has been highly recognized by the client.
2.Partitioned Layout with Multiple Cleanliness Classes for Pharmaceutical Production Workflow
The cleanroom is divided into two independent functional zones: ISO5 and ISO7, separated by an air shower and changing room. One single modular cleanroom achieves two different cleanliness environments, matching the zoning operation requirements for sterile pharmaceutical handling and pre-processing, and complying with GMP standards for pharmaceutical production in Saudi Arabia.
3.Custom Non-standard 3-door Interlock Air Shower to Prevent Cross-contamination
A customized 3-door interlock air shower connects the ISO5 zone, ISO7 zone and changing room. The control logic ensures all three doors remain locked during air shower cycles, and only one door can be opened at any time. It strictly blocks air circulation between zones of different cleanliness levels and prevents cross-contamination caused by personnel movement, meeting strict sterile control requirements for pharmaceutical manufacturing.
4.Custom Socket Positions Compliant with Local Saudi Electrical Standards
Our modular cleanrooms are fully customizable without rigid standard templates. In this project, socket locations and specifications were pre-planned in accordance with local power supply codes of Saudi Arabia. Power outlets were reserved at designated positions to match the power demand of the client’s production equipment, solving electrical adaptation challenges for overseas projects.
5.Zoned Independent Control Panels for Convenient Daily Operation & Monitoring
Zoned independent control panels are configured. Lighting and FFU units in the ISO5 and ISO7 zones can be controlled separately. Each room is equipped with an independent differential pressure gauge, allowing operation staff to directly monitor pressure status at any time and facilitate routine production inspection and environmental control.